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FBWEE043

Description

FBWEE043 EErgo Max welding kit with paddle welding tool and bag
When a round belt needs to be replaced, it is often not possible to disassemble the machine. In these cases, it is crucial to be able to weld the belt on site. With the FBWEE043 EErgo Max set, you have everything you need to quickly and efficiently weld your round belts directly on the machine, reducing both downtime and costs. With this complete set, you can easily and efficiently weld round belts with a diameter from Ø8 mm and V-belts from 8x5 mm (M-profile) up to 32x20 mm (D-profile). 

What does the FBWEE043 EErgo Max welding kit contain: 
- 1 pc. EErgo plate- paddle welding tool , with a welding plate of 60 mm
- 1 pc. FZ02/FZ03 fixing clamp, for fixing and securing the belt during welding
- 1 piece SE02 edge cutter, for cutting off excess material after welding
- 1 AS04 scissors with stop, for cutting the ends of the belt before welding

- 1 pc. Practical storage bag, for easy transport and storage


EErgo paddle welding tool – for welding smaller profiles 
The included EErgo plate paddle welding tool is designed for welding round belts from Ø8 mm and V-belts from8 x 5 mm (M-profile) to32 x 20 mm (D-profile). With its variable temperature setting, you can easily adjust the temperature to the material you are working with. Paddle Welding Tool maintains a stable and constant temperature, even during prolonged use, ensuring a consistent, high-quality weld. 

Technical data:
- Nominal voltage: 230 V AC
- Frequency: 50/60 Hz
- Power: 75 W
- Warm-up time: Approximately 5 minutes
- Welding temperature:
   PU : 290°C (285–300°C)
   TPE: 240°C (215–245°C)
- Dimensions: 295 x 35 x 25 mm
- Weight: Approximately 250 g

Advantages:
- Fast heating
- Stable temperature control, even with prolonged use
- Easy cleaning of Teflon-coated welding surface
- Intuitive temperature setting with adjustment pulley

FZ02/FZ03 Fixing clamp – for positioning of the belt during welding
The set includes 1 pc. FZ02/FZ03 fixing clamp, which ensures correct positioning of the belt during the welding process, which is essential for a strong and durable joint. The clamp is compatible with both PU and TPE profiles, including round belts from Ø8 mm and V-belts from 8 x 5 mm (M-profile) up to 32 x 20 mm (D-profile). The clamp ensures precise 90° welds by holding the belt fixed while paddle welding tool heats and welds the ends together. When the welding is complete, the belt is held in the clamp until it has cooled, after which it is removed.


Dimensions 
- Height: 205 mm

- Width: 90 mm
- Depth: 100mm
- Weight: approx. 617 g

Flexibility and application:
The FZ02/3 clamp is a reliable solution for welding both standard and special profiles, and is designed for a wide range of profiles including flat, square, U and T profiles (e.g. 12.5x5 mm, 16x8 mm, 10x6 mm). The FZ02/3 is also available in the variant FZ02/3F for flat profiles (up to 80 mm width and 1.6-5 mm height).


Advantages:
- Stable and accurate fastening

- Robust construction for demanding tasks
- Versatile tool for both standard and special profiles
- 1 piece SE02 edge cutter, for cutting off excess material after welding
- 1 AS04 scissors with stop, for cutting the ends of the belt before welding

SE02 Edge cutter - for cutting off excess material after welding
The SE02 edge cutter makes it easy to give your welding a professional and neat result. It is designed to quickly and effectively remove excess material and small irregularities that may occur after welding. 
Its specially designed blade makes it easy to remove beads and excess molten material, resulting in a smooth and even weld. This not only ensures a beautiful finish, but also ensures that the belt functions perfectly when mounted on the machine. The edger is easy to use and fits well in the hand, allowing you to work comfortably, no matter the size of the job. A practical and essential tool for anyone who wants flawless results.

AS04 scissors - for precise and uniform cutting clipping
BEHA AS02 scissors (with stop) is a specially designed tool for precise cutting of PU and TPE round belts with a diameter of up to 12 mm. The scissors are equipped with a 90° cut and an integrated stop, which guarantees an accurate and uniform cut on the ends of the belts before welding. AS02 ensures that each cut is perpendicular, which is essential for achieving a strong and durable joint. The integrated stop function also prevents accidental shortening of the belt.

The ergonomically designed rubber handle provides a comfortable and secure grip, even during prolonged use, reducing strain on the hands. The shaft is made of stainless steel, which prevents std formation, while its robust construction ensures long life and reliable performance, even with frequent use.

Material and construction:
- Stainless steel shaft that prevents std formation.

- Robust construction that ensures long service life
- Ergonomic design that does not strain the hands

Storage bag - for protection and storage
The storage bag is designed to make it easy to store and transport your welding equipment. It protects the tool from damage and wear, while keeping it organized. The bag ensures that your BEHAbelt EErgo welding set remains in good condition, so you can enjoy it for many years. The practical bag also makes it easier to take the equipment with you when you are on the go, and contributes to efficiency and protection during transport. Dimensions of the storage bag: 28 x 29 x 5 mm

Do you need help?
If you are unsure about which tool to choose, or have any questions about our products, our experienced team is always ready to help you find the best solution for your needs. You can contact us every weekday from 8:00 to 16:30 by phone +45 48248545 or by email at info@fecconsult.dk.

 

Video

Splice

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Pruning 
The ends of the V-belt are cut at a 90 degree angle using BEHAbelt 's angle pliers AS02. 

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Step 2. get std loan 
The clamps, e.g. FZ01 Vario or FZ02, are mounted on the ends of round belts to ensure correct fixation during welding. 

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Step 3. welding 
The ends are welded together, e.g. using. BEHAbelt 's EErgo paddle welding tool or BEHAbelt 's Multi TC welding tool. TPE profiles are welded at a temperature of 240°C and PU profiles are welded at a temperature of 290°C. Clamps can be removed when the material has cooled down.

Image

Step 4. cooling 
After the ends of round belts have been fused together and the material has cooled down, remove any bead at the splice, using BEHAbelt SE02 edge cutter or sharp knife. The expected cooling time is about 5-10 minutes. Shorten any cooling time by placing the belt under cold water.    

 

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